Chairman Tauzin

Prepared Witness Testimony

The House Committee on Energy and Commerce

W.J. "Billy" Tauzin, Chairman

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The Hydrogen Energy Economy

Subcommittee on Energy and Air Quality
May 20, 2003
10:00 AM
2123 Rayburn House Office Building 

 

 
 

Dr. Scott Samuelsen
University of California at Irvine
Mechanical, Aerospace, and Environmental Engineering
Irvine, CA, 92697

Mr. Chairman and Members of the Committee, thank you for the opportunity to provide testimony on hydrogen, hydrogen-fueled combustion and fuel cell vehicles, and regulatory encouragement for incorporating hydrogen fuel into the consumer-based energy economy. I direct the National Fuel Cell Research Center at the University of California, Irvine, and serve as a Professor of Mechanical, Aerospace, and Environmental Engineering.

The National Fuel Cell Research Center was established by the U.S. Department of Energy and the California Energy Commission in 1998, along with a strategic alliance of industry, to accelerate the growth of fuel cell deployment in the nation and around the world. The principal focus of the Center is the development and deployment of stationary fuel cells systems for home, commercial, and industrial power, and for the fueling infrastructure in support of hydrogen powered vehicles. The stationary fuel cell represents a major role in the hydrogen fuel economy of the future.

To investigate the future, the National Fuel Cell Research Center last December deployed the first commercial hydrogen-fueled fuel cell vehicle into the United States, and commissioned a hydrogen refueling station. Over the next six months, the Center will deploy two addition hydrogen refueling stations in Orange County. The Center conducts the anchor research for the U.S. Department of Energy for the design of stationary fuel cell systems in order to provide energy efficient and environmentally responsible co-production of electricity and hydrogen as a vehicle fuel.

Until a few months ago, the hydrogen future was emerging at a controlled pace with international competitive forces creating both hydrogen-fueled vehicles, and a hydrogen fueling infrastructure. Both are remarkable in their own right as they represent dramatic paradigm shifts for the public: the power plant under the hood on the one hand, and the fuel to power the vehicular population on the other. We are witnessing and experiencing both in parallel.

The gasoline engine has evolved over ninety years to become a reliable, safe, and inexpensive power plant. The gasoline fueling refining and distribution infrastructure has also experienced nearly a century of development to where we today park a vehicle with 20 gallons of liquid fuel in our home garage, often in the presence of natural gas flames that heat water, furnaces, and clothes dryers. We are in the 1920's of the hydrogen fueling infrastructure and fuel cell engine.

The frenzy generated since the State of the Union address has dramatically accelerated the otherwise controlled and competitive emergence of the hydrogen future. While exciting, this acceleration demands a parallel commitment on the part of Congress to provide key leadership and thereby assure a successful, sensible, and safe evolution of these two new paradigms. Allow me to identify five examples of Congressional Leadership Opportunities:

1) Assure a robust and active university research program that both advances the state-of-the-art in fuel cell research and trains the undergraduate and graduate students necessary to the meet the demands of a growing hydrogen and fuel cell industry.
2) Prioritize the evolution of environmentally sensitive and efficient renewable technologies for large scale hydrogen generation.
3) Recognizing that renewable energy will not be sufficient, facilitate a twenty-year technology development and deployment roadmap for energy efficient and environmentally responsible fossil fuel based technologies for hydrogen production.
4) Assure U.S. leadership in the development and deployment of stationary fuel cell/gas turbine hybrid technology that can co-produce electricity and hydrogen at efficiencies exceeding 70 percent, operating on either natural gas or coal.
5) Establish a path to establish national standardized codes and standards for the public utilization of hydrogen.


(1) University Programs.

The National Fuel Cell Research Center has over twenty graduate students, a staff of twelve, and over fifteen faculty. Through its outreach, over one hundred faculty from around the country participate in the "Universities for Fuel Cells" program sponsored by the U.S. Department of Energy, and the U.S. Department of Defense.

The fuel cell was invented in 1839, over one hundred and fifty years ago. The first significant use of fuel cell technology was lead by NASA in the 1960's to power space vehicles. Similar to a car battery, fuel cells are fed a continuous flow of hydrogen fuel and oxygen. As a result, they produce a continuous and efficient flow of electricity with virtually no noise and near zero emission of criteria pollutants.

Due to the investment of Congress and industry in fuel cell technology, we are now witnessing the emergence of commercial stationary fuel cells to power homes, commercial buildings, and industry, and the introduction of commercially designed automobiles. We also see the emergence of fuel cells for laptops and bio fuel cells for implantation in the body. The future is, indeed, remarkable and exciting.

The irony is that, while the fuel cell is emerging to become pervasive throughout society over the next two decades, little attention is given to the fuel cell in today's engineering curriculum, and in today's university research. It is tantamount to the emergence of the transistor in the early 1960's. As a result, our graduate students are peeled out of our program by industry before they can conclude their theses and dissertations.

The "Universities for Fuel Cells" program is designed to bring together key researchers from Universities and National Laboratories in order to focus on critical technology areas that are in need of research and development in order to hasten the advancement of fuel cells. The specific focus areas are: (1) materials, (2) systems and controls, (3) power electronics, (4) fuel processing, (5) manufacturing, and (6) simulation. Among its activities, Universities for Fuel Cells hosts workshops to prioritize needed R&D topics for the U.S. DOE, NSF and other state and federal agencies, and to establish collaborative R&D efforts between universities, national labs, industry and agencies. A long-term goal of this effort is to strengthen the university research community so that it may play a role as a full partner with industry and provide attractive career options for our most talented graduate students.

If the national effort to capitalize on the full potential of hydrogen economy is to be successful, a leadership opportunity for Congress is to assure that federal mandates incorporate university contributions. University research not only brings fundamental research advances in engineering, the physical and biological sciences, social and business sciences in supporting the fuel cell and hydrogen future, but also assures that an educated workforce is developed to fill the requirements of industry and assure a strong U.S. presence in national and international fuel cell and hydrogen markets. The current solicitations in support of the hydrogen future do not include substantial university research opportunities. An example and model of a successful engagement of universities in support of a national mission is the recent Department of Energy Advanced Turbine Systems Program. [Congressional Leadership Opportunity #1]

(2) Hydrogen Production From Renewables

The hydrogen future portends an opportunity use a fuel that produces only water as a by-product.

This is the public perception by many and reflects a vision conveyed by the President in the 2003 State of the Union.

In reality, water is not the only by-product. For fuel cells (either mobile or stationary) directly fueled by hydrogen, this statement is almost true. In addition to water, a small amount of nitric oxide (a criteria pollutant associated with the formation of photochemical oxidant in urban air sheds) is emitted. Emissions may also include degradation products of the fuel cell stack.

For hydrogen used in combustion engines, the nitric oxide emission will be an order of magnitude higher and comparable to the best engines operating today on conventional natural gas and liquid fuels.

In addition to these by-products that some might argue are minor, there is no argument that major pollutant and greenhouse gas by-products can be emitted in the generation of hydrogen.

While abundant, hydrogen is not available for use without a process to extract and transport the hydrogen from the point of generation to the point of use. If not addressed by Congress, the hydrogen generation to meet future demands will dramatically reduce U.S. energy efficiency, increase fuel dependence, and dramatically increase U.S. environmental impacts. No one of these outcomes is desirable. Congress has the opportunity to assure that a more desirable route emerges.

For example, the most energy and environmentally benign generation of hydrogen is the electrolysis of water using electricity from renewable sources such as wind, sun, and water, captured by wind turbines, photovoltaic cells, and hydroelectric turbines. For these technologies, air pollutant emissions will be associated only with the transport of the hydrogen to the point of use. For transport by diesel truck, emissions will include NO, carbon monoxide (CO), hydrocarbons (HC), and particulate (PM). For transport by pipeline, emissions will be associated with the electricity needed to power compression of the hydrogen to elevated pressures.

I commend the Office of Energy Efficiency and Renewables and the direction of Assistant Secretary David Garman on the planning and early initiatives in this area. Technology and policy to incentivize and sustain a major deployment of renewable energy for the production of hydrogen, and the use of pipelines to transport the hydrogen to the point of use should serve as a major focus for Congressional leadership to assure an environmentally responsible hydrogen future. [Congressional Leadership Opportunity #2]

(3) Hydrogen Production From Fossil Fuels

The most optimistic projections of renewable energy technologies, however, will not produce the hydrogen demanded by societal demand. The rule of thumb for a most optimistic projection is 1/3 of the total hydrogen by renewable sources, and 2/3 from non-renewable sources such as natural gas, petroleum, coal, and nuclear.

The principal non-renewable source for hydrogen today is the reformation of natural gas. In well-designed systems, the by-product emission will be limited to carbon dioxide (CO2). While not a criteria pollutant species, CO2 is a greenhouse gas and most closely aligned to global climate change. In reforming natural gas for the generation of hydrogen, care is required to assure that the overall emission of CO2 (gm/kw-hr) is equal to or preferably less than the direct fueling of a combustion engine. The goal should be a substantial reduction. But in the absence of Congressional leadership, the reality may well be a substantial increase.

To assure fuel independence and to tap a major source of hydrogen, coal is the principal candidate. Today, the use of coal as a source of hydrogen would substantially degrade the environment. Technologies are under development to reverse this consequence, and the recently announced $1B program by the President to produce an environmentally sensitive coal plant for the co-production of electricity and hydrogen is one example. Under the Department of Energy "Vision 21" program, remarkably energy-efficient and environmentally responsible designs for the co-production of electricity and hydrogen have been established for both natural gas and coal. Leadership from Congress is required to assure that these early Congressional investments in Vision 21 are nurtured and sustained to assure the development of natural gas and coal technologies that are both energy-efficient and environmentally responsible in the co-production of both electricity and hydrogen. [Congressional Leadership Opportunity #3]

(4) Stationary Fuel Cell/Gas Turbine Hybrid Technology

To maximize the energy efficiency promise of a hydrogen fuel economy, we must foster a key technology: the hybrid marriage of a stationary fuel cell and a gas turbine engine. The fuel cell produces electricity directly and also emits, as a byproduct, a high-pressure and high-temperature stream of water vapor and air which is used to turn a turbine generator, producing still more electricity. This so-called "hybrid" technology has a synergism of performance never before witnessed in engineering. Rather than the 30 to 40% conversion of fuel energy-to-electricity (to which we are accustomed with conventional combustion technologies), conversion efficiencies approaching 80% appear possible. In addition to the high-electrical conversion efficiency, co-production of hydrogen is a major attribute of hybrid technology. The leadership of the Department of Energy Office of Fossil Energy, under the direction of Assistant Secretary Carl Michael Smith, to develop and demonstrate this technology will likely change the manner by which electricity is generated in the future, and the manner by which hydrogen is produced.

Stationary fuel cell/gas turbine hybrid technology is a major key to:
U.S. Fuel Independence. Hybrids provide a unique opportunity to generate electricity at remarkably high efficiencies, co-produce hydrogen, and utilize either natural gas or coal with zero emission of criteria pollutants and the production of a pure CO2-sequesting ready stream. The range of application extends from distributed generation (up to 50 megawatts) to the Vision 21 Central Power (exceeding 300 megawatts).
U.S. International Product Dominance in Future Energy Markets. Recent U.S. demonstrations with 200kW class units have confirmed the credibility of such systems. Based on these successful U.S. Department of Energy initiatives, three countries (three in the Pacific Rim alone) have been inspired to initiate multi-year development projects for hybrid technology. The United States has not established a hybrid technology road map.

Capturing the U.S. leadership in hybrid technology will require Congressional leadership. [Congressional Leadership Opportunity #4]

(5) Codes and Regulations.

Codes and standards for hydrogen have been developed for industrial applications of hydrogen, but not for public use of hydrogen. With the emergence of hydrogen into the public domain, attention is required to assure that codes and standards evolve in a timely fashion to assure public safety.

To place this into perspective, the public use of hydrogen divides into four principal areas: generation, distribution, dispensing, and utilization.

Generation. In the hydrogen consumer economy, hydrogen generation will occur at the site of dispensing ("on-site generation") or at large sites in remote locations (e.g., coal fired power plants, wind-farms) and the hydrogen transported by truck or by pipeline to the point of use.

For large generation sites, the hydrogen generation will occur in classical industrial zoned locations and be operated as classical industrial plants. As a result, current industrial codes and standards are likely sufficient.

For the on-site generation sites such as hydrogen fueling stations (and perhaps even home garages some day), safety codes and standards do not today exist.

Distribution. Distribution is the transport of hydrogen from the point of generation to the point of use. In the case of automobile refueling, the point of use would be the dispensing station. On-site generation, by definition, does not require distribution. As a result, no additional codes or regulations are required.

For large generation sites, transport of the hydrogen by truck or pipeline will be necessary. In both cases, codes and standards have been established. Due to the substantial expansion of the trucking (number of trucks, frequency of use) and pipelines (expanding from an existing 17 miles, for example, in southern California to hundreds of miles) associated with the hydrogen future, expanded codes and regulations will undoubtedly be appropriate

Dispensing. Dispensing ("automobile refueling") is a very public-intensive activity, particularly with the evolution of the "self-serve" era. Codes and regulations are in an embryonic stage, and requirements for standardization (for example, one "nozzle" for all vehicles; one hydrogen fuel state for all vehicles), while critical to the success of hydrogen deployment, are also in an embryonic state. "Dispensing" is the first of two areas in which Congressional leadership is immediately required to assure (1) an efficient evolution of a robust market, (2) the evolution of a safe market that is accident scarce versus accident prone, and (3) the evolution of an internationally competitive market.

Utilization. Utilization is the second of the two areas in which national leadership is immediately required for the same reasons noted above. Utilization encompasses the use by the public of vehicles fueled with hydrogen, and during many years of transition (ca. two decades) the interaction of the public driving conventional gasoline powered vehicles alongside hydrogen-fueled vehicles, and the parking of hydrogen-fueled vehicles in home garages, public parking spaces and parking structures.

Up until January 28, the codes and standards for the public hydrogen economy were emerging following the traditionally successful process of industrial working groups and professional societies. While this continues, the State of the Union acceleration of the hydrogen future creates a need for Congressional Leadership to assure that the acceleration of the otherwise multi-year process does not compromise the final product, and the engagement of individual states in the creation of codes and standards does not adversely complicate the market or place the public at risk. The President's leadership has opened the window of opportunity with the Hydrogen Initiative as outlined in the 2004 budget, but the time to act is limited and the opportunity will rapidly erode. Already, states are introducing legislation. [Congressional Leadership Opportunity #5]

In conclusion, I thank the committee for the opportunity to comment and to state my sincere encouragement of the committee in this important work. Regulations are often perceived as obstacles. However, a consistent, rational regulatory structure, which is predictable for industry and consumers, serves not as an obstacle but rather a well-lighted pathway to our shared energy future. Thank you for listening to my testimony today and I welcome the opportunity to respond to your questions.

 
 

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