Chairman Tauzin

Prepared Witness Testimony

The House Committee on Energy and Commerce

W.J. "Billy" Tauzin, Chairman

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The Hydrogen Energy Economy

Subcommittee on Energy and Air Quality
May 20, 2003
10:00 AM
2123 Rayburn House Office Building 

 

 
 

Dr. Johannes Schwank
Department of Chemical Engineering
University of Michigan
3030 H.H. Dow Building
2030 Hayward
Ann Arbor, MI, 48109-2136

Mr. Chairman and Members of the Subcommittee:

Good morning. My name is Johannes Schwank. I am a Professor of Chemical Engineering at the University of Michigan, and coordinate the hydrogen research activities within the College of Engineering. I would like to thank you for the opportunity to appear before you today to provide a perspective from the University of Michigan concerning the importance of hydrogen-based energy technologies and the important role the academic community can play in their development.

Let me begin by commending the Congress and particularly the House Subcommittee on Energy and Air Quality for its efforts to facilitate the better understanding of the science and technology challenges posed as we move to a hydrogen-based energy future.

Today, I would like to address the significant research challenges that we must overcome if we are going to see a hydrogen-based economy. I will describe some of the ongoing activities at the University of Michigan. And finally, I will propose a plan for better leveraging the capabilities of our research universities in solving the Nation's energy and environmental problems.

We find ourselves at the threshold of a worldwide shift from a fossil fuel economy to a hydrogen economy. Hydrogen-based energy, its supply and its use, will be a critical factor in economic growth, political stability, and the protection of our environment. This may be one of the greatest scientific, technical, and economic challenges our society faces in the coming decades. To bring this transition about will require significant technical advances and enormous investments in new materials, processes, and infrastructure. The consensus in the industrial and academic sector is that we must find economically and technically sound ways to produce, store, distribute, and utilize hydrogen.

At this formative stage of the hydrogen energy economy, it is important to lay a sound scientific and technical foundation, encompassing a wide spectrum of hydrogen-related fundamental and applied research issues. We must better understand the pros and cons of all our technology options, before deciding on winning technologies. A broader approach placed at the beginning of the product/process development spectrum is required. This can best be accomplished by using the Nation's research university system. It is critically important that the Nation invest in a basic energy research program at the university level to address the inherent fundamental research challenges. Current federally sponsored research efforts are a patchwork at best. There is no coordinated research program presently in place. Although some universities, including the University of Michigan, receive federal support for research projects that address some aspects of hydrogen-based energy research, the scope and scale of the federal effort to overcome the important technical challenges is sorely inadequate. If we as a Nation are going to see the transition to a hydrogen economy as envisioned by this hearing, securing our technical leadership position in the world, then we must create a more comprehensive and coordinated program. The magnitude of such a program should be on par with national science and technology initiatives like the Information Technology Research initiative or the National Nanotechnology Initiative. I will briefly illustrate three of the key research challenges in front of us: hydrogen generation, hydrogen storage, and hydrogen utilization.

Research Challenges

Hydrogen Generation

The first question is: how do we secure an adequate hydrogen supply? Pure hydrogen does not occur naturally, and must be generated from other substances, for example coal, petroleum, natural gas, biomass, or water. This costs us some energy upfront that can come from a menu of possible sources: fossil fuel, hydroelectric or nuclear energy, solar, wind power, geothermal, or tidal energy. I submit that the jury is still out on which of these energy sources will dominate future hydrogen production.

Let's look at our options for generating hydrogen. In the near term (perhaps for the next 20 years), much of the hydrogen will be generated from fuels like natural gas and gasoline. To convert natural gas or gasoline into hydrogen pure enough for fuel cells requires rather elaborate chemical processes involving catalysts. (A catalyst is a material that by its presence helps chemical reactions to proceed more easily.) To deal with different fuel qualities and compositions available in different parts of the country, better and more durable catalysts are needed than are presently available. The discovery of these new catalysts will require major advances in materials synthesis, surface science, computational chemistry, and reactor engineering. At the University of Michigan, we have a Department of Energy-funded research program to develop better performing gasoline fuel processors to make pure hydrogen for fuel cells. We are working to find ways to decrease the size and weight of the fuel processor system by more than half to make it small enough to fit into fuel cell powered passenger cars. This goal can only be reached by developing new catalysts that are at least twice as good as the best catalysts available today, and coming up with innovative system designs. (A list of energy-related research going on at the University of Michigan is provided in the appendix.)

The alternative to processing fuels is making hydrogen from water, which is in abundant supply on the planet. You may remember your high school teacher doing an experiment called "electrolysis", where electricity is used to split water into hydrogen and oxygen. Lighting the gas bubbles coming out of the water produced a nice bang. In the long-term future, when our oil supplies start to dwindle, splitting of water may become important. To split water requires the expenditure of energy upfront and, currently, is not economical on a large scale. Major advances in technology may make this process economically more attractive. We need to work on more efficient methods to harness solar, wind, tidal, nuclear, and geothermal energy, new photocatalytic and photovoltaic materials, and improved thermochemical or biological processes. Thermochemical water splitting can be achieved using the heat from advanced nuclear reactors, but more research will be needed to fully develop these methods. It seems prudent to start now, while we can still count on fossil fuel supplies, on a coordinated research and development program in water-based hydrogen generation. Water, most likely, will become our long-term source for clean, large-scale hydrogen production.

Further, while these and other technical issues need to be addressed, one must also take into consideration the existing economic infrastructure. The U.S. has an enormous investment in hydrocarbon infrastructure, from oil refineries to local gas stations. We must find a way to use the existing hydrocarbon-based infrastructure to transition within the next couple of decades to a hydrogen economy. However, as long as we produce hydrogen from fossil fuels, we are still emitting carbon dioxide into the environment. In essence, we would simply shift the environmental pollution problem to a different location, without really solving it. One possible solution to this problem could come from research into carbon dioxide capture and sequestration, which becomes a more realistic option in larger-scale, centralized fuel processing and hydrogen production facilities.

Hydrogen storage

Once we have figured out how to make hydrogen in an efficient and economical way, the next question is how do we store and distribute it? Finding safe and economical ways to store hydrogen is arguably the key to the commercialization of fuel cell powered cars. Hydrogen can be stored as compressed gas, or as cryogenic liquid. It can also be stored or adsorbed in solid materials, such as carbon or hydride materials. However, none of the currently available methods is adequate for our technical needs. While some progress has been made over the last decade, the best hydrogen storage materials known today weigh at least twenty times more than the hydrogen they are storing. In contrast, a typical gasoline tank in a car weighs only a fraction of the weight of the gasoline inside. There is tremendous opportunity in developing new materials with larger hydrogen storage capacities. For example, at the University of Michigan, carbon nanotubes, graphite nanofibers, and new metal-organic framework (MOF) materials which show promise for hydrogen storage are under development. However, to bring the storage capacity to technically acceptable levels will require a great deal of fundamental research. To develop practical solid-state hydrogen storage materials requires a much better fundamental understanding of the storage mechanisms, materials properties, and synthesis and manufacturing methods.

Hydrogen utilization

Hydrogen is attractive, since it can be efficiently and cleanly converted to electrical and thermal energy. One of the reasons for making and storing hydrogen in large quantities is that we want to use it to power fuel cell stacks. A reasonable characterization of hydrogen fuel cell technology is that many of the engineering issues have already been solved. There are several different types of fuel cells in existence, classified according to the type of membrane material used. The operational temperature range of each of the fuel cell types is limited by the type of material used in the membrane. You are hearing about practical applications in this hearing. However, major obstacles remain. Many unsolved fundamental research problems are in front of us, falling into the broad range of materials science, electrochemistry, and electrode catalysis. Current fuel cells are very expensive, but have problems with durability. For example, we expect a typical household appliance to last for many years without maintenance. Unfortunately, most of today's fuel cell stacks do not even come close to this expectation of reliability, primarily due to materials limitations. The catalysts on the electrodes are very sensitive to impurities in the hydrogen. The fuel cell membranes, depending on type, have their own, inherent weaknesses limiting their useful life. Fuel cell stacks pose challenging sealing problems. Hydrogen has a tendency to leak through most materials. These challenges represent a significant opportunity for materials and catalysis research. At the University of Michigan, we are working on several of these materials challenges, to develop a better understanding of failure mechanisms, and to come up with better membrane materials and electrode catalysts.

Besides use in fuel cells, hydrogen can be burnt in internal combustion engines. However, since hydrogen has properties quite different from gasoline or diesel fuel, more research is needed to better understand how hydrogen behaves under engine operating conditions. The University of Michigan has one of the largest automotive engineering research centers in the country and is conducting research on the utilization of hydrogen in combustion engines. Laying the research foundation for using hydrogen in today's transportation systems is extremely important because so many jobs and industries are dependent upon these systems. Use of hydrogen in internal combustion engines may, in my opinion, facilitate the evolution to a hydrogen economy.

Given these formidable research challenges, I submit that the verdict is still out which of the many energy utilization technologies (internal combustion, fuel cells, batteries, or hybrids) will power stationary or mobile systems in the future.

A Proposed University-based Energy Research Initiative

We believe that today we have a tremendous opportunity, even a responsibility, to leverage the country's research universities in partnership with industry and government to overcome the obstacles to achieving a robust and sustainable hydrogen economy. What is needed is a university energy research initiative specifically created to capitalize on the energy research expertise residing in our Nation's universities. This initiative should be on par with such national science and technology initiatives as the National Nanotechnology Initiative and Information Technology Research Initiative. It is easily as important as these initiatives and, I would argue, more important. While the DOE, the DOD and the NSF all have some programs to support individual or groups of university investigators, there is no strategically coordinated national initiative in place that engages the country's research universities in the transition to a hydrogen energy economy.

I propose that a university-based Energy Research Initiative (ERI) be established at either the National Science Foundation or the Department of Energy. The primary focus of the ERI would be hydrogen-based energy systems. Regardless of the federal agency home, basic research funds from all of the federal agencies promoting energy research should be used to supplement the program. The Energy Research Initiative would competitively select a group of 6-10 universities across the country to undertake an integrated set of basic research and education projects focusing on energy issues. Each center would work in partnership with industry and government.

It is extremely important that promising developments and technologies move quickly to implementation. To promote this, we propose that ERI basic research activity be supplemented by "technology accelerator" seed funding to encourage small businesses, in partnership with universities, to further develop promising technologies. Large companies could also play a role in this but would be asked to cost share their role in the activity.

Finally, states can play a role as well by augmenting the federal funding for the ERI with a state-funded economic development program that would support the development of small energy-focused businesses and facilitate their linkage to larger companies within the state.

I would recommend that $10M in federal funding be allocated to support each of the centers on an annual basis. Approximate breakdown would be: $8M for basic research and education, $2M for technology accelerator projects (not including any state contributions). Taking an approach similar to the National Science Foundation Engineering Research Center program, each Center could be funded for a five-year period with an additional five-year renewal based upon performance.

I strongly believe that a university-based Energy Research Initiative that broadly focuses on the Nation's energy research and education needs will provide significant leveraging of federal research dollars. Basic research carried out in research universities provides the foundation for the research, development, and engineering continuum. Importantly, it facilitates technology transfer by moving new discoveries and innovations from the laboratory to the market place, and encouraging industry partnerships to develop promising technologies. For our Nation, it is of critical strategic and economic importance that the academic, industrial, and government sector work together to assure that we lay a strong research foundation, permitting us to select the best pathways and technologies leading to our hydrogen-based energy future.

SELECTED ENERGY-RELATED RESEARCH PROGRAMS AT THE UNIVERSITY OF MICHIGAN

1. FUEL PROCESSORS FOR PROTON EXCHANGE MEMBRANE FUEL CELLS

2. ADVANCED CATALYSTS FOR HYDROGEN GENERATION

3. THERMAL TRANSIENT RESPONSE OF PROTON EXCHANGE MEMBRANE FUEL CELLS

4. MICRO-FUEL CELLS AND NOVEL ELECTROCATALYSTS

5. COORDINATION OF HYDROGEN AND AIR FLOW FOR TRANSIENT CELL LOADING

6. SYSTEMATIC DESIGN OF PORE SIZE & FUNCTIONALITY FOR METHANE AND HYDROGEN STORAGE APPLICATIONS IN FUEL CELLS

7. DEVELOPMENT OF HYDROGEN INFRASTRUCTURE FOR FUEL CELL VEHICLES

8. MICROELECTRONIC GAS SENSORS AND GAS STORAGE MICRO-RESERVOIRS

9. HYDROGEN STORAGE IN CARBON NANOTUBES AND CARBON NANOFIBERS

10. HOMOGENEOUS CHARGE COMPRESSION IGNITION (HCCI) ENGINE RESEARCH CONSORTIUM

11. SIMULATION-BASED DESIGN AND DEMONSTRATION OF NEXT GENERATION, ADVANCED DIESEL TECHNOLOGY

12. ADVANCED HYBRID PROPULSION SYSTEM COMPONENT MODELING AND POWERTRAIN INTEGRATION

13. DEVELOPMENT OF A PRESSURE REACTIVE PISTON FOR IMPROVED FUEL EFFICIENCY AND REDUCED EMISSIONS IN SI AND CIDI ENGINES

14. ADVANCED BATTERY SYSTEMS AND MODELING FOR HYBRID ELECTRIC VEHICLES

15. HYBRID ELECTRIC VEHICLE SYSTEM DESIGN OPTIMIZATION

16. POROUS NANO- AND MICRO-ARCHITECTURED MATERIALS: BATTERY APPLICATIONS

17. SAFETY ISSUES FOR HIGH POWER LI ION BATTERY ANODES

18. THE UNIVERSITY OF MICHIGAN CENTER FOR INDUSTRIAL ENERGY AND ENVIRONMENTAL ANALYSIS

19. IMPROVING PLATE GLASS QUENCHING TECHNOLOGY TO SAVE ENERGY

20. DEVELOPMENT OF A HIGHLY PREHEATED COMBUSTION AIR SYSTEM WITH-WITHOUT OXYGEN ENRICHMENT FOR METAL PROCESSING FURNACES TO SIGNIFICANTLY IMPROVE ENERGY EFFICIENCY AND REDUCE EMISSIONS

 
 

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